The stock and buffer assembly that came with my M16A1 parts kit are in pretty good shape. However most, if not nearly all of these M16A1 parts kits come with a cracked buttpad, and mine was no exception. This thing has had a hard life and was pretty beat up, and looks like it has been set down in the gravel A LOT. I could, of course, track down an original uncracked one, but this rifle isn't that kind of project. Here's the biggest crack on the thing, completely split through it.
To fix it I turned to my good friend JB Weld. As you know, JB Weld is grey, and this piece is black, and that's a problem because I don't want to paint it. What I did was mix JB Weld with come carbon black(which thickened it up) and some black enamel paint(which thinned it back out). I couldn't get it to go completely black, but did get a very dark grey. After a through cleaning/degreasing(Dawn dish soap works great for that BTW), I smooshed it in as best as I could, and clamped it in the vice to cure. Once it was cured, I wetsanded it first with 320, then 600 grit sandpaper. I didn't sand out all the imperfections, but did get many of them and it looks nicer than it did, though still used. The trapdoor is pretty much how I got it and it's got a lot of wear.
With that done I could assemble the lower. It goes together like pretty much any other AR so I won't bore you with the details. I will say though that when installing the front takedown pin detent and spring, I recommend putting everything in a gallon size Ziplock and assembling in there so when the detent goes flying, it stays captured in the bag.
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